China RV Series 90 Degree Worm Gearmotor Gearbox for Belt Conveyor worm gearbox calculation

Product Description

 

Solution Description

 

Solution Description

-RV Collection Worm Gear box
 

Solution Characteristics

1. Compact mechanical framework, modest and successful
two. With larger transmission ratio, huge torque, higher load capability, stable operation, small sound and durable
3. Easy to put in, flexible, excellent efficiency, straightforward servicing
four. Excellent warmth trade performance, fast heat dissipation
five. The worm gear and worm reducer take up domestic and foreign sophisticated technology, special and novel box framework, the beautiful look is manufactured of high top quality aluminum alloy die casting.

Product Application

NMRV worm gearbox are extensively employed in the sectors, Like foodstuff,ceramics, and chemical manufacturing, as nicely as packing, printing, dyeing and plastics.

Solution Parameters

Technical data

Versions Rated Electrical power Rated Ratio Enter Hole Dia. Enter Shaft Dia. Output Gap Dia. Output Shaft Dia.
RV030 .06KW~.18KW 7.5~80 Φ9(Φ11) Φ9 Φ14 Φ14
RV040 .12KW~.37KW 7.5~eighty Φ11(Φ14) Φ9 Φ14 Φ14
RV050 .12KW~.75KW 7.5~100 Φ11(Φ14,Φ19) Φ14 Φ25(Φ24) Φ25
RV063 .37KW~1.5KW seven.5~100 Φ14(Φ19,Φ24) Φ19 Φ25(Φ28) Φ25
RV075 .55KW~4.0KW 7.5~one hundred Φ14(Φ19,Φ24,Φ28) Φ24 Φ28(Φ35) Φ28
RV090 .75KW~4.0KW seven.5~a hundred Φ19(Φ24,Φ28) Φ24 Φ35(Φ38) Φ35
RV110 one.1KW~7.5KW seven.5~a hundred Φ19(Φ24,Φ28,Φ38) Φ28 Φ42 Φ42
RV130 two.2KW~7.5KW 7.5~100 Φ24(Φ28,Φ38) Φ30 Φ45 Φ45
Kind Worm Gearbox Speed Reducer
Ratio 7.5, 10, 15, 20, twenty five, thirty, 40, fifty, 60, eighty, 100
Coloration Blue/silver Grey
Material Aluminum alloy
worm wheel: Wearable stannum bronze alloy
worm shaft: 20Cr, carbonize&quencher
output shaft: 40CrMnTi
Packing Carton, Wood Situation. Wood pallet.
Flange IEC standard flange or custom-made
Input power 0.06kw, .09kw, .12kw, .18kw, .25kw, .37kw, .55kw, .75kw, 1.1kw, 1.5kw, 2.2kw, 3.0kw, 4.0kw, 5.5kw, 7.5kw
Usages Automation sector,  medium mixers and so on.

 

In depth Photographs

 

 

Our process of manufacturing

 

 

Our solution line

 

Company Profile

 

Organization Profile

Bode  was established in 2007, which is located in HangZhou city, ZHangZhoug province. As 1 skilled manufacturer and exporter, we have far more than 17 years’ experience in R & D of worm reducer, equipment reducer, gearbox , AC motor and relative spare components. We have manufacturing unit with advanced creation and test gear, the strong development of staff and creating potential offer our buyers with high quality items. Our merchandise widely served to different industries of Metallurgy, Chemicals, lifting, mining, Petroleum, textile, medication, wood and so forth. Main markets: China, Africa, Australia, Vietnam, Turkey, Japan, Korea, Philippines… Welcome to inquire us any questions, very good supply constantly for you for extended phrase company.

FAQ

Q1: Are you investing business or maker?
A: We are manufacturing facility.

Q2: What kinds of gearbox can you generate for us?
A: Primary merchandise of our firm: R, S, K, F sequence helical-tooth reducer, RV series worm gear reducer,H Sequence Parallel Shaft Helical Reduction Gear Box

Q3: Can you make as for each personalized drawing?
A: Sure, we offer you personalized provider for customers.

This autumn: Can we buy 1 pc of each and every merchandise for quality screening?
A: Yes, we are happy to settle for demo purchase for good quality screening.

Q5: What information shall we give ahead of placing a buy purchase?
A:  a) Sort of the gearbox, ratio, enter and output variety, enter flange, mounting place, and motor informationetc.
     b) Housing shade.
     c) Purchase quantity.
     d) Other special demands.

Q6: How lengthy is your supply time?
A: Typically it is 5-ten days if the items are in inventory. or it is 15-twenty times if the items are not in stock.

Q7: What is your terms of payment ?
A: thirty% Advance payment by T/T right after signing the agreement.70% ahead of shipping

If you are intrigued in our product, welcome to get in touch with with us.
Our team will do our very best to fulfill your want 🙂 
 

 

US $20-300
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Industry
Step: Industry

###

Samples:
US$ 20/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Models Rated Power Rated Ratio Input Hole Dia. Input Shaft Dia. Output Hole Dia. Output Shaft Dia.
RV030 0.06KW~0.18KW 7.5~80 Φ9(Φ11) Φ9 Φ14 Φ14
RV040 0.12KW~0.37KW 7.5~80 Φ11(Φ14) Φ9 Φ14 Φ14
RV050 0.12KW~0.75KW 7.5~100 Φ11(Φ14,Φ19) Φ14 Φ25(Φ24) Φ25
RV063 0.37KW~1.5KW 7.5~100 Φ14(Φ19,Φ24) Φ19 Φ25(Φ28) Φ25
RV075 0.55KW~4.0KW 7.5~100 Φ14(Φ19,Φ24,Φ28) Φ24 Φ28(Φ35) Φ28
RV090 0.75KW~4.0KW 7.5~100 Φ19(Φ24,Φ28) Φ24 Φ35(Φ38) Φ35
RV110 1.1KW~7.5KW 7.5~100 Φ19(Φ24,Φ28,Φ38) Φ28 Φ42 Φ42
RV130 2.2KW~7.5KW 7.5~100 Φ24(Φ28,Φ38) Φ30 Φ45 Φ45
Type Worm Gearbox Speed Reducer
Ratio 7.5, 10, 15, 20, 25, 30, 40, 50, 60, 80, 100
Color Blue/silver Grey
Material Aluminum alloy
worm wheel: Wearable stannum bronze alloy
worm shaft: 20Cr, carbonize&quencher
output shaft: 40CrMnTi
Packing Carton, Wooden Case. Wooden pallet.
Flange IEC standard flange or customized
Input power 0.06kw, 0.09kw, 0.12kw, 0.18kw, 0.25kw, 0.37kw, 0.55kw, 0.75kw, 1.1kw, 1.5kw, 2.2kw, 3.0kw, 4.0kw, 5.5kw, 7.5kw
Usages Automation industry,  medium mixers and so on.
US $20-300
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Industry
Step: Industry

###

Samples:
US$ 20/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Models Rated Power Rated Ratio Input Hole Dia. Input Shaft Dia. Output Hole Dia. Output Shaft Dia.
RV030 0.06KW~0.18KW 7.5~80 Φ9(Φ11) Φ9 Φ14 Φ14
RV040 0.12KW~0.37KW 7.5~80 Φ11(Φ14) Φ9 Φ14 Φ14
RV050 0.12KW~0.75KW 7.5~100 Φ11(Φ14,Φ19) Φ14 Φ25(Φ24) Φ25
RV063 0.37KW~1.5KW 7.5~100 Φ14(Φ19,Φ24) Φ19 Φ25(Φ28) Φ25
RV075 0.55KW~4.0KW 7.5~100 Φ14(Φ19,Φ24,Φ28) Φ24 Φ28(Φ35) Φ28
RV090 0.75KW~4.0KW 7.5~100 Φ19(Φ24,Φ28) Φ24 Φ35(Φ38) Φ35
RV110 1.1KW~7.5KW 7.5~100 Φ19(Φ24,Φ28,Φ38) Φ28 Φ42 Φ42
RV130 2.2KW~7.5KW 7.5~100 Φ24(Φ28,Φ38) Φ30 Φ45 Φ45
Type Worm Gearbox Speed Reducer
Ratio 7.5, 10, 15, 20, 25, 30, 40, 50, 60, 80, 100
Color Blue/silver Grey
Material Aluminum alloy
worm wheel: Wearable stannum bronze alloy
worm shaft: 20Cr, carbonize&quencher
output shaft: 40CrMnTi
Packing Carton, Wooden Case. Wooden pallet.
Flange IEC standard flange or customized
Input power 0.06kw, 0.09kw, 0.12kw, 0.18kw, 0.25kw, 0.37kw, 0.55kw, 0.75kw, 1.1kw, 1.5kw, 2.2kw, 3.0kw, 4.0kw, 5.5kw, 7.5kw
Usages Automation industry,  medium mixers and so on.

What Is a Gearbox?

There are several factors to consider when choosing a gearbox. Backlash, for example, is a consideration, as it is the angle at which the output shaft can rotate without the input shaft moving. While this isn’t necessary in applications without load reversals, it is important for precision applications involving load reversals. Examples of these applications include automation and robotics. If backlash is a concern, you may want to look at other factors, such as the number of teeth in each gear.
gearbox

Function of a gearbox

A gearbox is a mechanical unit that consists of a chain or set of gears. The gears are mounted on a shaft and are supported by rolling element bearings. These devices alter the speed or torque of the machine they are used in. Gearboxes can be used for a wide variety of applications. Here are some examples of how gearboxes function. Read on to discover more about the gears that make up a gearbox.
Regardless of the type of transmission, most gearboxes are equipped with a secondary gear and a primary one. While the gear ratios are the same for both the primary and secondary transmission, the gearboxes may differ in size and efficiency. High-performance racing cars typically employ a gearbox with two green and one blue gear. Gearboxes are often mounted in the front or rear of the engine.
The primary function of a gearbox is to transfer torque from one shaft to another. The ratio of the driving gear’s teeth to the receiving member determines how much torque is transmitted. A large gear ratio will cause the main shaft to revolve at a slower speed and have a high torque compared to its counter shaft. Conversely, a low gear ratio will allow the vehicle to turn at a lower speed and produce a lower torque.
A conventional gearbox has input and output gears. The countershaft is connected to a universal shaft. The input and output gears are arranged to match the speed and torque of each other. The gear ratio determines how fast a car can go and how much torque it can generate. Most conventional transmissions use four gear ratios, with one reverse gear. Some have two shafts and three inputs. However, if the gear ratios are high, the engine will experience a loss of torque.
In the study of gearbox performance, a large amount of data has been collected. A highly ambitious segmentation process has yielded nearly 20,000 feature vectors. These results are the most detailed and comprehensive of all the available data. This research has a dual curse – the first is the large volume of data collected for the purpose of characterization, while the second is the high dimensionality. The latter is a complication that arises when the experimental gearbox is not designed to perform well.
gearbox

Bzvacklash

The main function of a gearhead is to multiply a moment of force and create a mechanical advantage. However, backlash can cause a variety of issues for the system, including impaired positioning accuracy and lowered overall performance. A zero backlash gearbox can eliminate motion losses caused by backlash and improve overall system performance. Here are some common problems associated with backlash in gearheads and how to fix them. After you understand how to fix gearbox backlash, you’ll be able to design a machine that meets your requirements.
To reduce gearbox backlash, many designers try to decrease the center distance of the gears. This eliminates space for lubrication and promotes excessive tooth mesh, which leads to premature mesh failure. To minimize gearbox backlash, a gear manufacturer may separate the two parts of the gear and adjust the mesh center distance between them. To do this, rotate one gear with respect to the fixed gear, while adjusting the other gear’s effective tooth thickness.
Several manufacturing processes may introduce errors, and reducing tooth thickness will minimize this error. Gears with bevel teeth are a prime example of this. This type of gear features a small number of teeth in comparison to its mating gear. In addition to reducing tooth thickness, bevel gears also reduce backlash. While bevel gears have fewer teeth than their mating gear, all of their backlash allowance is applied to the larger gear.
A gear’s backlash can affect the efficiency of a gearbox. In an ideal gear, the backlash is zero. But if there is too much, backlash can cause damage to the gears and cause it to malfunction. Therefore, the goal of gearbox backlash is to minimize this problem. However, this may require the use of a micrometer. To determine how much gearbox backlash you need, you can use a dial gauge or feeler gauge.
If you’ve been looking for a way to reduce backlash, a gearbox’s backlash may be the answer. However, backlash is not a revolt against the manufacturer. It is an error in motion that occurs naturally in gear systems that change direction. If it is left unaccounted for, it can lead to major gear degradation and even compromise the entire system. In this article, we’ll explain how backlash affects gears and how it affects the performance of a gearbox.

Design

The design of gearboxes consists of a variety of factors, including the type of material used, power requirements, speed and reduction ratio, and the application for which the unit is intended. The process of designing a gearbox usually begins with a description of the machine or gearbox and its intended use. Other key parameters to consider during gearbox design include the size and weight of the gear, its overall gear ratio and number of reductions, as well as the lubrication methods used.
During the design process, the customer and supplier will participate in various design reviews. These include concept or initial design review, manufacturing design validation, critical design review, and final design review. The customer may also initiate the process by initiating a DFMEA. After receiving the initial design approval, the design will go through several iterations before the finalized design is frozen. In some cases, the customer will require a DFMEA of the gearbox.
The speed increaser gearboxes also require special design considerations. These gearboxes typically operate at high speeds, causing problems with gear dynamics. Furthermore, the high speeds of the unit increase frictional and drag forces. A proper design of this component should minimize the effect of these forces. To solve these problems, a gearbox should incorporate a brake system. In some cases, an external force may also increase frictional forces.
Various types of gear arrangements are used in gearboxes. The design of the teeth of the gears plays a significant role in defining the type of gear arrangement in the gearbox. Spur gear is an example of a gear arrangement, which has teeth that run parallel to the axis of rotation. These gears offer high gear ratios and are often used in multiple stages. So, it is possible to create a gearbox that meets the needs of your application.
The design of gearboxes is the most complex process in the engineering process. These complex devices are made of multiple types of gears and are mounted on shafts. They are supported by rolling element bearings and are used for a variety of applications. In general, a gearbox is used to reduce speed and torque and change direction. Gearboxes are commonly used in motor vehicles, but can also be found in pedal bicycles and fixed machines.
gearbox

Manufacturers

There are several major segments in the gearbox market, including industrial, mining, and automotive. Gearbox manufacturers are required to understand the application and user industries to design a gearbox that meets their specific requirements. Basic knowledge of metallurgy is necessary. Multinational companies also provide gearbox solutions for the power generation industry, shipping industry, and automotive industries. To make their products more competitive, they need to focus on product innovation, geographical expansion, and customer retention.
The CZPT Group started as a small company in 1976. Since then, it has become a global reference in mechanical transmissions. Its production range includes gears, reduction gearboxes, and geared motors. The company was the first in Italy to achieve ISO certification, and it continues to grow into one of the world’s leading manufacturers of production gearboxes. As the industry evolves, CZPT focuses on research and development to create better products.
The agriculture industry uses gearboxes to implement a variety of processes. They are used in tractors, pumps, and agricultural machinery. The automotive industry uses gears in automobiles, but they are also found in mining and tea processing machinery. Industrial gearboxes also play an important role in feed and speed drives. The gearbox industry has a diverse portfolio of manufacturers and suppliers. Here are some examples of gearboxes:
Gearboxes are complex pieces of equipment. They must be used properly to optimize efficiency and extend their lifespan. Manufacturers employ advanced technology and strict quality control processes to ensure their products meet the highest standards. In addition to manufacturing precision and reliability, gearbox manufacturers ensure that their products are safe for use in the production of industrial machinery. They are also used in office machines and medical equipment. However, the automotive gearbox market is becoming increasingly competitive.

China RV Series 90 Degree Worm Gearmotor Gearbox for Belt Conveyor     worm gearbox calculationChina RV Series 90 Degree Worm Gearmotor Gearbox for Belt Conveyor     worm gearbox calculation
editor by czh 2022-11-26