China Worm Gearbox / Double Enveloping Worm Reducer / Combination Reducer bevel vs worm gearbox

Solution Description

Worm Gearbox / Double Enveloping Worm Reducer / Combination Reducer

Product Description

Attribute of Sgr Large Effectiveness, Reduced Noice Cone Worm Series Worm Gearbox   : In a Worm Gearbox, Worm Reduction Equipment Box, Worm Pace Reducer and Equipment Motor Company, three to eleven equipment tooth are typically in speak to with the worm, dependent on the ratio. The enhanced amount of driven equipment enamel that are in make contact with with the worm considerably increases torque capacity also raises shock load resistance. In addition to growing the variety of pushed gear teeth in get in touch with with the worm, Worm Gearbox, Worm Reduction Equipment Box, Worm Speed Reducer and Equipment Motor Maker also boosts the speak to region on each equipment tooth. The genuine locations of instantaneous contact in between the worm threads and the pushed gear tooth are traces. These strains of contact shift across the experience of the gear tooth as it progresses by way of its complete time of mesh with the worm. The lines of get in touch with in double-enveloping worm gearing are configured to enhance the electricity transmission functionality and reduce the anxiety on each and every gear tooth.

 

Datasheet on CUW double enveloping worm equipment reducer :

Model ShaftDia. (mm) Center Height (CUW) (CUW) Output shaft Dia. Power Ratio Permitted Torque Excess weight
(CUW) input Solid(h6) (mm) (mm) (kw) (Nm) (KGS)
a hundred 28 190 48 one.41~eleven.five 10 .25~ 62 683-1094 42
a hundred twenty five 32 225 fifty five two.42~19.7 10 .25 ~ 62 1170~2221 sixty five
a hundred and forty 38 255 65 3.ninety four~25.9 10 .25 ~ 62 1555 ~ 3473 85
one hundred sixty forty two 290 70 4.39~35.seven 10 .25 ~ 62 2143 ~4212 one hundred twenty
180 48 320 eighty 5.83~47.5 10 .25 ~ 62 2812 ~ 5387 a hundred and seventy
two hundred 55 350 ninety seven.52 ~sixty one.two 10 .25 ~ 62 3624 ~6859 220
225 sixty 390 a hundred 9.9~eighty one.four 10 .25 ~ 62 4872 ~ 9224 290
250 sixty five 430 a hundred and ten twelve.9 ~one hundred and five 10 .twenty five~ 62 6284~11892 380
280 70 480 a hundred and twenty sixteen.9 ~ 138 10 .25 ~ 62 8347 ~ 15820 520
315 seventy five 530 one hundred forty 22.5 ~183 10 .25 ~ 62 11068~ 19450 700
355 80 595 a hundred and fifty thirty~245 10 .25 ~ 62 14818 ~28014  1030
400 90 660 a hundred and seventy 32.1 ~261 10 .25 ~ 62 15786~29918 1400
450 100 740 a hundred ninety 42.6 ~347 10 .25 ~ 62 2571~39881 1980
500 110 815 210 fifty four.9 ~ 448 10 .25 ~ 62 27097~51180 2700

 

 

 Double-enveloping worm gearbox determine :

(Simply click on photo for much more details)

 

 

Packaging & Transport

Package :                                                                                                

SGR gearbox use common wooden situation per equipment motor Shipping and delivery :                                                                                               

In accordance to Buyer requirement, we delivery products by distinct transport, Sea delivery, Air Transportation / Categorical or Truck transportation and so on.

You Appoint, We Provider!

Our Services

With all our routines DNV-ISO 9001, SGS -licensed, we stand for best-high quality support. Entrusting your gearboxes to the treatment of our Companies.

Assist safeguard your gearbox from dress in and grinding, SGR gearbox converts torque reliably and effi­ciently.
We customize our CZPT planetary gear units, double enveloping worm gearbox, helical gear motor, modular design and style helical gear unit, worm gearbox, cycloidal gearbox and so on to in shape your software and meet up with your wants. 

These characteristics enable a trustworthy and safe services lifestyle of over two hundred 000 operational hrs. 

Our consumers have been positioning their have faith in in CZPT equipment models given that 1997. Much more than 500 000 equipment units of our gearbox are in use reliably close to the world, in many instances below very severe situations.

 

Our Honour and Patent :                                                                                                      

ABOUT US:                                                                                         

ZheJiang CZPT Weighty Business Machinery Co., Ltd.(formerly acknowledged as ZheJiang Wonderful Wall Reducer Co., Ltd. ) (sgrgear)  has amassed abundant first designing & production experience soon after currently being established in 1996. CZPT model planetary equipment reducer has won honor of “Science and Technology Development Prize” awarded by the Countrywide Velocity Reducer & Variator Business Affiliation.

We make planetary equipment models, planar double-enveloping worm equipment velocity reducers (cone worm equipment reducer), helical-bevel gear motors, worm equipment reducers, helical worm equipment motors, helical equipment motors and numerous other types of equipment units. CZPT equipment motors and gear models have provided satisfactory overall performance in diverse industrial programs, like metallurgy, mineral, architecture, shipbuilding, petroleum blend, aviation room-flight, lift routeing, textile mechanic, cement, prescribed drugs, pumps, common mechanic and other domain.

With the edge of large high quality & aggressive price tag, CZPT equipment motor and gear units are extensively welcomed in the domestic industry and exported to Southeast Asia, Center Asia, North The usa and European countries and so on.

With the outstanding tests program, CZPT organization is often trying to keep up with the most superior engineering in the entire world. We have previously acquired DNV-ISO9001: 2008 certificate,SGS, CE and so on and a patent on CZPT branded gearbox. 

We have adopted advanced CAD and CIMS in design & manufacture, which support our engineers produce 3 – 5 collection of new successful items every yr. All employees in sales & service division are nicely skilled termly, therefore you will be usually warmly welcomed and understood by our organization.

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: 90 Degree Angle
Hardness: Hardened
Installation: Horizontal Type
Step: Single-Step

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Customization:

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Model ShaftDia. (mm) Center Height (CUW) (CUW) Output shaft Dia. Power Ratio Permitted Torque Weight
(CUW) input Solid(h6) (mm) (mm) (kw) (Nm) (KGS)
100 28 190 48 1.41~11.5 10 .25~ 62 683-1094 42
125 32 225 55 2.42~19.7 10 .25 ~ 62 1170~2221 65
140 38 255 65 3.94~25.9 10 .25 ~ 62 1555 ~ 3473 85
160 42 290 70 4.39~35.7 10 .25 ~ 62 2143 ~4212 120
180 48 320 80 5.83~47.5 10 .25 ~ 62 2812 ~ 5387 170
200 55 350 90 7.52 ~61.2 10 .25 ~ 62 3624 ~6859 220
225 60 390 100 9.9~81.4 10 .25 ~ 62 4872 ~ 9224 290
250 65 430 110 12.9 ~105 10 .25~ 62 6284~11892 380
280 70 480 120 16.9 ~ 138 10 .25 ~ 62 8347 ~ 15820 520
315 75 530 140 22.5 ~183 10 .25 ~ 62 11068~ 19450 700
355 80 595 150 30~245 10 .25 ~ 62 14818 ~28014  1030
400 90 660 170 32.1 ~261 10 .25 ~ 62 15786~29918 1400
450 100 740 190 42.6 ~347 10 .25 ~ 62 20998~39881 1980
500 110 815 210 54.9 ~ 448 10 .25 ~ 62 27097~51180 2700
Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: 90 Degree Angle
Hardness: Hardened
Installation: Horizontal Type
Step: Single-Step

###

Customization:

###

Model ShaftDia. (mm) Center Height (CUW) (CUW) Output shaft Dia. Power Ratio Permitted Torque Weight
(CUW) input Solid(h6) (mm) (mm) (kw) (Nm) (KGS)
100 28 190 48 1.41~11.5 10 .25~ 62 683-1094 42
125 32 225 55 2.42~19.7 10 .25 ~ 62 1170~2221 65
140 38 255 65 3.94~25.9 10 .25 ~ 62 1555 ~ 3473 85
160 42 290 70 4.39~35.7 10 .25 ~ 62 2143 ~4212 120
180 48 320 80 5.83~47.5 10 .25 ~ 62 2812 ~ 5387 170
200 55 350 90 7.52 ~61.2 10 .25 ~ 62 3624 ~6859 220
225 60 390 100 9.9~81.4 10 .25 ~ 62 4872 ~ 9224 290
250 65 430 110 12.9 ~105 10 .25~ 62 6284~11892 380
280 70 480 120 16.9 ~ 138 10 .25 ~ 62 8347 ~ 15820 520
315 75 530 140 22.5 ~183 10 .25 ~ 62 11068~ 19450 700
355 80 595 150 30~245 10 .25 ~ 62 14818 ~28014  1030
400 90 660 170 32.1 ~261 10 .25 ~ 62 15786~29918 1400
450 100 740 190 42.6 ~347 10 .25 ~ 62 20998~39881 1980
500 110 815 210 54.9 ~ 448 10 .25 ~ 62 27097~51180 2700

Is a worm gear reducer gearbox right for your application?

If you’re interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you’ve come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
worm reducer

This is a reducer gearbox

Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.

pocket

Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
worm reducer

It is high efficiency

When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox.
The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant.
In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.

It has a low clearance

Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
worm reducer

It has a high torque to weight ratio

The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.

China Worm Gearbox / Double Enveloping Worm Reducer / Combination Reducer     bevel vs worm gearboxChina Worm Gearbox / Double Enveloping Worm Reducer / Combination Reducer     bevel vs worm gearbox
editor by czh 2023-01-13