China Worm Reducer Gearbox with Output Flange worm gearbox design

Item Description

RV series Attributes

  • RV – Measurements:–a hundred and fifty
  • Input Alternatives: with input shaft, With Sq. flange,With Input Flange
  • Input Energy .06 to 11 kW
  • RV-Dimensions from 030 to 105 in die-cast aluminium alloy budy and more than a hundred and ten in cast iron
  • Ratios among 5 and a hundred
  • Max torque 1550 N.m and admissible output radial loads max 8771 N
  • Aluminium models are provided total with synthetic oil and permit for common mounting positions, with no want to modify lubricant quantity
  • Worm wheel: Copper (KK Cu). 
  • Loading capability in accordance with: ISO 9001:2015/GB/T 19001-2016
  • Dimensions 030 and over are painted with RAL 5571 blue
  • Worm gear reducers are offered with diffferent combinations: NMRV+NMRV, NMRVpower+NMRV, JWB+NMRV
  • NMRV, NRV+VS,NMRV+AS,NMRV+VS,NMRV+F
  • Options: torque arm, output flange, viton oil seals, low/large temperature oil, filling/drain/breather/level plug.

Simple types can be utilized to a vast assortment of electricity reduction ratios from 5 to 1000.
Warranty: One year from day of shipping.

Datasheet

Variety Outdated Type Output Torque Output Shaft Dia.
SNW030  RV030  21N.m  φ14
SNW040  RV040  45N.m  φ19
SNW050  RV050  84N.m  φ25
SNW063  RV063  160N.m  φ25
SNW075  RV075  230N.m  φ28
SNW090  RV090  410N.m  φ35
SNW105  RV105  630N.m  φ42
SNW110  RV110  725N.m  φ42
SNW130  RV130  1050N.m  φ45
SNW150  RV150  1550N.m  φ50

About CZPT Drive

ZheJiang CZPT Co.,Ltd(Starshine) have a sturdy complex power with over 350 personnel at present, which includes in excess of thirty engineering technicians, thirty good quality inspectors, covering an area of 80000 sq. meters and varieties of innovative processing machines and screening equipments. We have a very good basis for the industry software growth and service of large-end pace reducers & variators possessing to the provincial engineering technological innovation analysis middle,the lab of equipment pace reducers, and the foundation of present day R&D.

Our products are widely utilised in ceramic market, glass sector, woodworking machinery , substantial voltage change, food & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CZPT technically give the expert item & service for the medium and substantial-conclude customers, and our gearboxes are ideal-promoting in domestic, and even in abroad , such as in Europe, North America, South The united states, Middle East, South Asia, Southeast Asia, Africa…etc.

 In the foreseeable future , CZPT will keep the creed of “serving buyer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the concept of “quality produces price” to focus on the customers’ demands and supply them the aggressive transmission solution and create benefit for them continually, and make a large-finish equipment production industry and create a chosen manufacturer of replacing import goods and upgrading repeatedly for the stop customers.

Team

Top quality Handle
Good quality:Insist on Advancement,Strive for CZPT With the improvement of gear production indurstry,consumer in no way satirsfy with the current quality of our products,on the opposite,wcreate the worth of top quality.
Quality coverage:to boost the overall amount in the field of energy transmission  
Top quality Look at:Steady Enhancement , pursuit of excellence
Quality Philosophy:Top quality generates benefit

three. Incoming High quality Manage
To create the AQL acceptable stage of incoming material handle, to supply the content for the total inspection, sampling, immunity. On the acceptance of certified merchandise to warehousing, substandard goods to consider return, verify, rework, rework inspection responsible for tracking poor, to keep an eye on the provider to consider corrective steps to avoid recurrence.

4. Process Good quality Control
The producing web site of the very first evaluation, inspection and final inspection, sampling according to the demands of some projects, judging the quality alter craze found irregular phenomenon of manufacturing, and supervise the generation office to improve, remove the abnormal phenomenon or state

5. FQC(Ultimate QC)
Following the production office will complete the solution, stand in the customer’s situation on the finished solution high quality verification, in get to ensure the quality of buyer expectations and wants.

6. OQC(Outgoing QC)
Soon after the solution sample inspection to establish the competent, permitting storage, but when the concluded item from the warehouse before the official supply of the goods, there is a check, this is referred to as the cargo inspection.Check articles:In the warehouse storage and transfer position to affirm, although confirming the shipping and delivery of the item is a product inspection to establish the certified items.

Packing 

Delivery 

 

US $17-280
/ Piece
|
1 Piece

(Min. Order)

###

Hardness: Soft Tooth Surface
Installation: Horizontal Type
Layout: Worm Gear
Gear Shape: Cylindrical Gear
Step: Single-Step
Type: Worm Reducer

###

Customization:

###

Type Old Type Output Torque Output Shaft Dia.
SNW030  RV030  21N.m  φ14
SNW040  RV040  45N.m  φ19
SNW050  RV050  84N.m  φ25
SNW063  RV063  160N.m  φ25
SNW075  RV075  230N.m  φ28
SNW090  RV090  410N.m  φ35
SNW105  RV105  630N.m  φ42
SNW110  RV110  725N.m  φ42
SNW130  RV130  1050N.m  φ45
SNW150  RV150  1550N.m  φ50
US $17-280
/ Piece
|
1 Piece

(Min. Order)

###

Hardness: Soft Tooth Surface
Installation: Horizontal Type
Layout: Worm Gear
Gear Shape: Cylindrical Gear
Step: Single-Step
Type: Worm Reducer

###

Customization:

###

Type Old Type Output Torque Output Shaft Dia.
SNW030  RV030  21N.m  φ14
SNW040  RV040  45N.m  φ19
SNW050  RV050  84N.m  φ25
SNW063  RV063  160N.m  φ25
SNW075  RV075  230N.m  φ28
SNW090  RV090  410N.m  φ35
SNW105  RV105  630N.m  φ42
SNW110  RV110  725N.m  φ42
SNW130  RV130  1050N.m  φ45
SNW150  RV150  1550N.m  φ50

What is a worm gear reducer gearbox?

The worm gear reducer gearbox is used to change the output speed of the mechanical device. It consists of worm and helical gears mounted on the input side of the equipment. In some cases, this gear reduction system can be multi-stage, enabling extremely low output speeds. It has the advantages of low energy consumption and low vibration.
worm reducerHollow shaft worm gear reducer gearbox

Worm gear reducer gearbox is an effective device to reduce the speed of mechanical equipment. The use of hard steel or non-ferrous metals for the worm increases its efficiency. Worms made of hard steel generate more heat than worms made of mild steel. Different thermal expansion results in gaps between mating surfaces. Despite its many benefits, worm gear reducer gearboxes are prone to oil leakage, which can be a problem for a number of reasons.
Hollow shaft worm gear reducer gearboxes are available in different gear ratios and are compatible with many motor types. Some are available in dual-axis and single-axis configurations and can be mounted horizontally or vertically. They are also available in intermediate ratios, as well as four- and five-speed transmission types. They can also be connected with additional output shafts.
Another type of worm gear reducer gearbox is the multi-stage variety. This gear reducer gearbox has multiple stages, enabling it to reduce speed with extremely low output speeds. In addition to the large transmission ratio, the multi-stage gear reducer gearbox has low noise, low vibration and low energy consumption.
Worm gear reducer gearboxes offer space-saving solutions as well as increased torque. Agknx Gearbox offers worm gear reducer gearboxes that solve common deceleration problems. The company has also expanded its product range into the bathroom market. Compared with the standard gearbox, the worm gear reducer gearbox has the characteristics of lower price and better torque output.
Agknx worm gear

The Agknx type worm gear reducer gearbox has multi-tooth line contact and is widely used in heavy machinery. These gears are characterized by a high load-carrying capacity, but they are highly sensitive to misalignment and manufacturing errors. However, by employing point contact, these gears can be made more reliable and can withstand higher loads.
Another major advantage of the Agknx worm gear is its high load capacity. The tooth profile design of the gears has a high relative slip ratio, which improves efficiency and load capacity. In addition, the large angle between the sliding direction and the contact line provides a low coefficient of friction. The Agknx worm gear also features premium carburized steel and phosphor bronze castings for exceptional durability. In addition, the tooth profile is very precise, the operation is quiet, and the speed fluctuation is small.
Agknx worm gear reducer gearboxes are designed to operate for up to ten hours per day with an even load. The design of this worm gear reducer gearbox stems from Sumitomo Heavy Industries’ extensive experience in gear reducer gearboxes. The smooth surface texture and precise tooth profile of the gears ensure that the gears can withstand high loads without damaging the lubricant film. In addition, Agknx worm shafts are specially designed to have the right stiffness.
Agknx worm gear reducer gearboxes are designed to maximize load capacity while minimizing energy consumption. Its fully meshed teeth reduce surface pressure on the worm gear teeth and increase load capacity.
worm reducerDouble throat worm gear

There are a few things to consider when choosing a dual-throat worm gear. First, the diameter of the root circle must match the circle pitch of the larger gear. This measurement is usually done by measuring the distance between adjacent teeth. Alternatively, the worm’s normal module can be used. It is the value entered in the worm module dialog. In addition, the axial pitch of the worm should be equal to the pitch diameter of the circular pitch.
Double-throat worm gears are an excellent choice for heavy and heavy-duty applications. The design of this worm gear is ideal for heavy-duty applications as it provides a tighter connection between the worm and the gear. It is also more compact than other types of gear and is comparable to a fine-pitch lead screw.
The efficiency of a double-throat worm gear depends on the material of the gear and worm. Typically, gears are made of case-hardened steel, while worm gears are made of bronze or cast iron. In some cases, a combination of cast iron and bronze can be used.
The deflection of the worm shaft is also affected by the tooth parameters. Tooth height, pressure angle, and size factors all affect the deflection of the worm shaft. In addition, the number of worm threads is another important parameter that affects the deflection of the worm shaft.
Double-throat worm gears are commonly used in industrial applications where high drive reduction is required. The worm has a concave and internal tooth structure that can be adjusted to achieve various ratios. Worm gears and worm gear assemblies must be properly mounted on their shafts to prevent back drive.
Brass worm gear

The basic working principle of the brass worm gear reducer gearbox is the same as that of the traditional worm gear reducer gearbox. Its axial pitch must be equal to the circumferential pitch of the larger gear. The single-thread design advances one tooth per revolution, while the double-thread design advances two teeth. The threads on the worm are either left-handed or right-handed. The lead of a worm is the distance a point on the thread of the worm moves in one revolution. The lead angle is the angle tangent to the pitch of the cylinder and the axis of the worm.
Double-thread worm gear reducer gearboxes are best for heavy loads. It provides the tightest connection between the worm and the gear. Assembly of the worm gear requires precise mounting. The keyway installation method involves drilling a square cut in the gear hole. This prevents the worm from rotating on the shaft and helps transmit torque. Then use the set screw to secure the gear to the hub.
The large fuel tank helps keep the worm gear clean and reduces heat. It also provides lubrication for extended life. Worm gear reducer gearboxes with oil reservoirs provide a lubricated environment and low-friction surfaces. Additionally, it offers multi-position installation flexibility. Additionally, its housing is cross-milled for precise alignment. It also features internal baffles for leak-free ventilation.
I260 series worm gear reducer gearboxes are one-piece iron casings with solid or hollow output shafts and tapered roller bearings. This gear reducer gearbox is designed for low to medium-horsepower applications. This gear reducer gearbox is a cost-effective option with low initial cost, the high gear ratio, and high torque in a compact package. Also, it is more shock resistant than other gear reducer gearboxes.
worm reducerBrass worm gear

Brass worm gear reducer gearbox is a reduction gear. This type of gear can provide a lot of reduction in a small package. This type of gear reducer gearbox also has the ability to generate high torque. However, it is important to understand that this gear reducer gearbox has thermal limitations, which reduce its efficiency. The choice of lubricant for this gear reducer gearbox is very flexible. However, being a yellow metal, it is important to remember that the lubricant must be non-reactive.
Worm gears are used in many consumer and industrial applications and have high reduction ratios. These gears are produced in various configurations and sizes. Worm gears are similar to spur gears but have non-parallel shafts. Worm gears are also suitable for applications requiring low output speed but high torque.
Worm gears have some distinct advantages over other gears. First, unlike standard gears, the worm rotates in a worm-like motion. This mechanism prevents reverse movement. This is because the lead angle of the worm gear is small. Additionally, the worms self-lock, helping to prevent reversal. However, this mechanism is not entirely reliable. Worm gears can be found in elevators, fishing reels, sprockets, and automotive power steering.
Another advantage of worm gears is that they are easy to manufacture. The rationale behind this design is to have two mutually perpendicular axes. Then, two or more threads are added to the worm gear. The common tangent between these two shafts intersects the pitch line of the worm gear shaft. This is the basis of transfer speed.

China Worm Reducer Gearbox with Output Flange     worm gearbox designChina Worm Reducer Gearbox with Output Flange     worm gearbox design
editor by czh 2022-12-18